In the wave of the development of modern agricultural machinery industry in Anhui Province, Kexun Intelligent manufacturing provides a comprehensive welding solution for an industry-leading enterprise. Customers focus on the production of wheat harvesters and dryers, high requirements for welding process, strict quality control, its national production and marketing ranks in the forefront of the industry.
Agricultural machinery combine harvester welding workstation
Customer demand: It is the leader of modern agricultural machinery industry in Anhui province, and its products are widely used in farmland operations. Due to the complexity of mechanical equipment, the overall welding requirements are high. Especially for the welding of agricultural machinery parts, it is characterized by many kinds, large precision deviation of group pairs, and easy deformation of welding. At the same time, due to the special structure of some products, the accessibility of some narrow gap welds has become a major challenge. In addition, the requirements of production capacity and quality are also the focus of customer attention, so the customer is in urgent need of a robot welding solution with a high degree of welding automation and a high degree of flexible production.
Field welding drawing:
Automatic welding difficulties: 1. Many kinds of parts: different agricultural machinery parts require different welding processes, which increases the complexity and difficulty of welding. 2. The parts group has a large impact on the accuracy deviation: a small pair of precision deviation may lead to the welding parts do not match, affecting the overall performance. 3. Sheet metal is thin and easy to deform: due to the structural characteristics of lightweight agricultural machinery, parts sheet metal is easy to deform during the welding process, affecting the weld forming and quality. 4. Low reachability of narrow gap welding: some agricultural machinery parts have complex structures, and space limitations make it difficult to achieve ideal reachability during welding. 5. High capacity and quality requirements: With the change of market demand, customers' requirements for production capacity and product quality continue to increase.
Solution: According to customers' pain points and difficulties, through multi-party investigation, research and industry experience, according to customers' needs and actual conditions, we provide customized solutions to meet customers' personalized needs. 1. The use of flexible welding tooling: according to different agricultural machinery parts, the design and manufacture of flexible clamping welding tooling, suitable for multi-size, multi-variety product clamping, to ensure that different products can be accurately positioned. 2. 3D laser system is adopted: the self-developed 3D laser scanning technology is used to conduct real-time scanning acquisition of the precision of the group, and guide the robot to correct the welding trajectory in real time to ensure the accuracy of welding. 3. Use of anti-deformation tooling design and anti-deformation welding process: for agricultural machinery parts that are easily deformed, we designed anti-deformation tooling, and carried out fine debugging on the welding process to effectively reduce deformation. 4. Narrow gap welding torch: For agricultural machinery parts with complex structure and limited welding space, we use narrow gap welding torch to improve the accessibility of welding. 5. Use robot welding to improve production capacity: the introduction of robots for automatic welding operations has greatly improved production capacity, and ensure the quality requirements of welds through fine robot process debugging and welding quality control.
Conclusion: Through our professional welding solutions, the welding quality of the customer's agricultural machinery products has been significantly improved, and the production capacity has also been greatly improved. Our company will continue to be committed to providing customers with high quality and efficient welding services to help the development of modern agricultural machinery industry. Kexun Intelligent Manufacturing is a national high-tech enterprise focusing on the design of intelligent welding factory, headquartered in Hefei, and has set up technical service centers in Kunshan, Suzhou, Wuhu and other regions. The company's founder and core technical team have been deeply engaged in the field of intelligent welding for many years. The company adheres to the purpose of "providing users with more comprehensive and efficient intelligent welding solutions".
